Diesel Engine Machine Shop in Lubbock
Since 1983, South Houston Engine has had the honor of serving our neighbors in Lubbock, Texans, and customers all around the country. Our diesel machine shop is locally owned and operated, and we also hold full licensing, bonding, and insurance. Our stringent hiring process ensures that we hire only the most proficient, capable, and experienced individuals to maintain our esteemed reputation – underscored by our A+ Better Business Bureau Rating. Providing the utmost quality craftsmanship in every diesel engine service is our promise to our customers, as we aim to surpass even their loftiest expectations. With our written warranty covering all engine and machine work, you can be confident in the quality and reliability of the services we provide. Give us a call today so we can discuss your needs and show you what sets us apart as a household name in the Lubbock region!
Diesel Engine Services
Diesel trucks are the backbone of our country’s logistics, ensuring the delivery of essential items such as food, clothing, vehicles, and many other necessities to places near and far. As they endure extensive journeys along highways and roads, they undergo significant wear and tear. Diesel engines are in constant operation, so they are especially vulnerable to malfunctions. Taking this into account, diesel engines necessitate thorough maintenance to ensure their peak efficiency and dependability. When key components fail, the typical solutions are typically either engine rebuilding or replacement. At South Houston Engine, our diesel engine rebuilding service is second to none. It’s a source of pride for us to quickly return America’s invaluable truck drivers to their essential duties and minimize any avoidable interruptions to their lives.
From the substantial V-12 Caterpillar to the modest 2-cylinder Kubota, our skilled diesel engine repair experts are prepared to handle any engine type. Whether your engine is compact and straightforward or extensive and elaborate, we’ll tailor our solutions to fit your needs. Rather than acting as brokers or resellers, we focus on diesel engine remanufacturing and production with a unique, hands-on approach. The meticulous craftsmanship of our diesel engine machine shop is evident in every engine that leaves our facility. Understanding the time sensitivity of having your diesel truck operational, we offer nationwide shipping with discounted freight rates, passing our own cost savings directly on to our valued customers.
As we reassemble an engine, we follow strict quality standards to ensure that your engine complies with or exceeds its original manufacturer specifications. We uphold our commitment to excellence through rigorous testing protocols conducted prior to the engine’s release, designed to guarantee its reliability and performance. With precision and expertise, our specialists meticulously guide each stage of the process, ensuring thorough cleaning, accurate inspections, precise machining, and careful reassembly. Each of our services comes with a thorough written warranty, giving you assurance in our commitment to quality. Whether it’s a full-scale engine revamp or a simple adjustment, you can count on our skilled team to deliver exceptional results.
Align Honing
Align honing properly aligns the major bearing bores of an engine block. Preservation of precise concentricity and alignment is ensured as the honing machine removes material. Common during an engine overhaul and rebuild, it corrects misalignment that is often caused by wear or assembly issues. It further enhances performance and increases longevity by lowering friction levels.
Thermal Cleaning
By subjecting components like cylinder heads and pistons to elevated temperatures, thermal cleaning effectively eliminates contaminants for optimal functionality. It utilizes high temperatures to cleanse the parts, eliminating buildup without resorting to chemicals or abrasive substances. This approach efficiently preps components for inspection, machining, or rebuilding.
Pressure Testing
The practice of pressure testing includes placing engine parts, like engine blocks or cylinder heads, under high pressure to reveal any weaknesses or leaks and ensure their trustworthiness and sturdiness. This is crucial for diesel engines, where proper sealing is essential for optimal performance and safety.
O-Ringing
O-ringing fortifies sealing efficiency through the integration of O-rings within the cylinder head or engine block. It is a go-to solution for stopping the leakage of combustion gases or coolant.
Polishing
The act of polishing works to refine surfaces, improving their overall finish and reducing friction. It optimizes the resilience and efficiency of components like cylinder heads, crankshafts, and camshafts.
Connecting Rod Reconditioning
Reconditioning connecting rods involves taking apart, cleansing, examining, resizing, and renewing bearings as required to achieve accurate alignment and reduce vibration. This indispensable method is key to increasing the engine’s longevity and is a standard practice for sustaining performance and reliability.
Engine Block Rebuilding
Our Lubbock engine block rebuilding process involves restoring the main body by disassembling, cleaning, inspecting, machining cylinder bores, and replacing worn components. The purpose of this process is to maintain performance and structural integrity, resulting in dependable and consistent operation.
Magnaflux
Magnaflux employs a magnetic field and special particles to highlight any irregularities or cracks present in metal components. It begins by subjecting the component to a magnetic field and then dusting it with magnetic powder. Irregularities on the metal surface result in the powder clustering, simplifying the diagnosis of flaws.
Blasting
Blasting (sometimes known as “sandblasting”) is the process of forcing abrasive media onto engine parts under extreme pressure in order to remove contamination. It’s a popular way to prepare parts for rebuilding, inspection, coating, or painting.
Counter Boring
During the Lubbock diesel engine machining process, counter boring serves as a crucial step that creates recessed areas to accommodate larger seals, bearings, or fasteners in key components like cylinder heads or engine blocks. It guarantees accurate alignment and functionality, resolving issues such as defective bolt holes or creating level surfaces for valve seats or injector sleeves. It plays a critical role in ensuring consistent engine reliability.
Flywheel Grinding
The process of flywheel grinding involves the use of a specialized machine to refine the flywheel’s surface and enhance its functionality. This method ensures proper clutch activation, eradicates slippage risks, and preserves dependability. It is often practiced during clutch replacement or diesel engine rebuilding in Lubbock to maintain performance reliability.
Crankshaft Rebuilding
The engine’s central rotating element is revitalized through crankshaft rebuilding. During this process, we disassemble, clean, inspect, machine, and replace damaged parts, like bearings. Our mission is to establish precise sizing and equilibrium, which are vital for achieving desired engine functionality and durability.
Surfacing
Surfacing is the process of machining engine components, such as engine blocks or cylinder heads, to a flat and smooth surface using special machinery. This eliminates flaws and ensures appropriate performance and sealing by providing an even mating surface for gaskets. Surfacing is essential in rebuilding or repairing tasks to ensure efficiency and reliability.
Honing
In our diesel engine machining in Lubbock, honing is a detailed operation dedicated to enhancing cylinder walls by smoothing out flaws like grooves or scratches. This guarantees correct seating of piston rings and facilitates oil retention to ensure the engine operates optimally and lasts longer.
Milling
Milling is a manufacturing method that alters engine components by cutting away material using a rotating cutting tool. Delicate craftsmanship is required to carve precise slots, refine surfaces, and obtain accurate measurements on components like engine blocks, crankshafts, and cylinder heads, ensuring they function seamlessly and meet standards.
Jet Spray Cleaning
Utilizing powerful jets of water or solvent under pressure, jet spray cleaning effectively removes dirt, grease, and oil from engine components. This method is perfect for intricate components and is a fundamental stage in the cleaning process prior to inspection, machining, or rebuilding.
Cylinder Head Rebuilding
Cylinder head rebuilding is a meticulous process aimed at reviving this critical engine component, involving careful disassembly, rigorous cleaning, meticulous inspection for any defects, precision machining or resurfacing, replacement of worn components, and meticulous reassembly. It is crucial for maintaining peak engine operation, sealing reliability, and lifespan.
Align Boring
To correct deviations in alignment and dimensions within main bearing bores, we employ align boring procedures. It is a crucial element in enabling the smooth turning of the crankshaft and enhancing overall performance. It corrects wear and misalignment, ensuring that the engine runs smoothly during the diesel engine rebuilding process.
Straightening
Straightening is done to rectify bends in components such as connecting rods and crankshafts, ensuring proper function and alignment. This restores the component to its original shape, enhancing engine performance and longevity with specialized equipment.
Block Boring
Block boring is a diesel engine machining process focused on restoring cylinder shape and size by remedying defects like scoring or scratches. This sustains the precise sealing of piston rings, contributing to the prolonged lifespan and improved performance of the engine during overhauls or rebuilds.
Crack Detection with Sonaflux
Employing cutting-edge technology, Sonaflux crack detection identifies flaws in parts, such as cylinder heads or engine blocks, through the utilization of ultrasonic waves. Utilizing this non-destructive evaluation technique confirms the robustness of components, facilitating rapid repairs that ward off critical failures and elevate engine efficiency.
Electronic Bolt Extraction
Electronic bolt extraction utilizes cutting-edge electronic devices to carefully loosen stuck bolts without risking harm to neighboring parts. These tools employ controlled force or vibrations, making them perfect for loosening bolts that are overly tightened or corroded. They speed up repairs and lower the likelihood of damage to components during the rebuilding or disassembly processes.
Grinding
Grinding refers to the method of machining or refining surfaces, such as crankshafts or cylinder heads, to achieve precise measurements or eliminate imperfections. By undergoing this process, engine components are brought back to their original functionality and performance levels.
Ultrasonic Cleaning
Ultrasonic cleaning uses high-frequency sound waves to stir up a cleaning solution, resulting in a robust cleaning effect. Submerging engine parts like valves and injectors allows waves to reach deep crevices and remove carbon deposits or other impurities. The technique reliably restores parts to immaculate condition, which improves the longevity and performance of the engine.
Crankshaft Inspection
The process of inspecting the crankshaft involves carefully analyzing it to detect any evidence of damage, deterioration, or misalignment. This technique ensures the crankshaft’s stability and efficiency, which is critical to the engine’s lifespan and performance.
Balancing
Balancing guarantees uniform weight distribution and alignment of rotating parts such as the crankshaft, connecting rods, and pistons. This action reduces vibrations, mitigates wear and tear, and amplifies performance and robustness. Balancing entails fine-tuning the weight distribution or arrangements of components, which proves indispensable for sustaining smooth operation and prolonged durability in engine rebuilding or repair tasks.
